Installation of instrumentation and control (I&C) systems and an engine dynamometer control system.

COMPANY: Engine manufacturer
INDUSTRY: Automotive
CHALLENGE: The need to automate and precisely control the engine dynamometer in order to optimize testing and improve safety.

The client was looking for a modern control system and a reliable instrumentation and control (I&C) installation for an engine dynamometer. The aim of the project was to implement a comprehensive solution that would ensure precise control of test processes, integration with the higher-level system, and efficient management of the cooling system and exhaust gas extraction ventilation installation.

MJ Group delivered a complete solution including:

Development of an instrumentation and control (I&C) system design tailored to engine testing requirements,

Prefabrication and supply of a PLC control cabinet based on the Siemens S7-300 controller,

PLC programming and implementation of HMI visualization on a Siemens MP 377 19” panel,

Integration with the supervisory system, ensuring full control and monitoring of the dynamometer operation,

Execution of an exhaust gas extraction ventilation system, critical for testing process safety,

Implementation of a cooling system and chilled water installation to optimize dynamometer operating conditions,

Preparation of as-built documentation in compliance with applicable standards.

Thanks to the implementation of the Siemens S7-300 controller and advanced HMI visualization, the engine dynamometer control system provided:

Full automation of testing processes,

Real-time monitoring and analysis of engine operating parameters,

Increased safety and efficiency of the ventilation and cooling systems,

Integration with the supervisory system, enabling better optimization and management of testing activities.

Thanks to the implemented solution, the Client achieved:

Increased precision and repeatability of tests,

Optimization of control and monitoring processes,

Reduced operating costs thanks to modern ventilation and cooling systems,

Possibility of further system expansion and integration with new technologies.

The project delivered by MJ Group demonstrated how advanced industrial automation technologies can improve engine testing precision and overall test process safety. Thanks to a comprehensive approach and the use of modern solutions, MJ Group provided the Client with an innovative and scalable system that meets the highest industry standards.

Expert knowledge and experience – we deliver complex projects in the field of instrumentation and control (I&C) and control systems.
Modern technologies – we implement advanced PLC, HMI, and SCADA systems.
Partnership approach – we provide comprehensive support and tailor solutions to the individual needs of each Client.