Stop&Go production lines for car seats

COMPANY: Car seat manufacturer
INDUSTRY: Automotive
PROBLEM: Need to modernize the production line to improve efficiency, assembly precision, and adapt to new seat models.

To increase efficiency and implement modern technologies, the Client decided on a comprehensive modernization of the production line for car seat assembly. A key element of the project was the implementation of a new electrical standard and PLC controller software using Siemens Simatic S7 with a Proface HMI system. Additionally, the system included a locking and inspection station for the rear seat, which required precise component integration and optimization of the production process.

The MJ Group team, in cooperation with AUTOMET Group, carried out a comprehensive implementation that included:

• developing and implementing an electrical standard compliant with the Client’s requirements,
• designing and programming Siemens Simatic S7 PLC controllers and the Proface HMI system,
• full modernization of the control systems for the seat production line,
• integration and optimization of the rear seat locking and inspection station,
• complete commissioning and testing of the production line to ensure maximum efficiency,
• collaboration with the engineering department in France to ensure compliance with international standards.

Thanks to the implementation of a new electrical and automation standard, based on Siemens Simatic S7 PLC controllers and the Proface HMI interface, MJ Group provided the Client with:

• increased precision and reliability of the assembly process,
• full control over every stage of production,
• the ability for fast diagnostics and remote system monitoring,
• improved ergonomics and an intuitive interface for production operators.

Thanks to the modernization of the production line, the Client achieved:

• increased production efficiency through reduced downtime and system optimization,
• improved quality and precision of seat assembly in compliance with international standards,
• enhanced workplace safety for operators,
• the ability to quickly adapt the production line to new car seat models,
• reduced operating costs thanks to the use of modern components and software.